Inorganic polymer technology is not only aim to reduce costs, quality requirements but also create a green, clean environment at the town or rural, with building materials, decorative products, road, drying and canals.
Here are some technologies using inorganic polymer, which depend on the project or the technology transfer, we serve the investors as required.
- Method to brick by inorganic polymer technology.
- Technology making colored tile
- Project making countryside road
- Fine arts pottery non burned
- Making method technology polymer cement
- Cool glaze – blankets polymer inorganic heat resistant, scratch – resistant, anti – acid
- Technology producing inorganic polymer brick ultralight, stand temperature, damp – proof, insulation
1- Method to brick by inorganic polymer technology (by clay) - Adobe brick
Purpose requirement
Inorganic polymer bricks is produced which have the same quality bricks
Production method
Bricks are made from clay materials, fillers and adjuvant
- Land treatment
- Additive blending
- Shape image compression by the extruder, hydraulic power, machine vibration pressing, molding …
- Product is brought dry tub, cornmill or garden. If dried, products takes time about 4 – 8 hours at a temperature of 400 – 150 degree C
Equipment
- Include mixes, cornmill and hydraulic machines or extrusion machines – presses.
Costs
Costs depend on brick, cost (including public) about 2 - 3 cent/1kg (400 – 600 dong/1kg) of finished products, including materials inputs affect cost. Traditional bricks have cost changes about 1-2 cent/bureau (300 – 400 dong/bureau).
Use
Polymer brick of the world are made method, which have value good and multiform
- Walls
- Flooring, garden, walkways
- Bricks is used for saline environment (coastal areas)
- Embellish brick and some other applications which depend on the creative ideas of the manufacturer
Transfer pricing: contractual agreement
Strong points:
- Soils multiform
- Don’t cause environment pollution
- Synchronous is measure and color
- Competitive
- Quality comparison with tunnel brick
- The facilities are made of bricks can be transferred traditional adobe brick production without additional equipment accessories
2. Technology making colored tile by inorganic polymer
Purpose requirements
Tiles using inorganic polymer bricks, have good quality as tiles available in the market, with waterproofing and nice color. Roofing tiles are made of inorganic polymer, good quality tile is hard on the market with very nice color and waterproof high. There is also a good insulating properties, creating a cool environment.
Production method
Tile is made from clay materials, fillers and additives, which create a stable inorganic composite. Aggregates which are very durable with rain water (inert in carbonic acid). Materials, after mixing, is created forming by compressor, the product through drying or dried process.
- Handle
- Additive blending
- Create
- Vulcanize 24 hours at room temperature
- Paint coating (by inorganic composite)
- Dried 4-8 hours at 40-150 degrees C
- Waterproofing
Equipment
There are a kind of simple equipment, including material agitating machine, cornmill and air engine
Costs
Depending on materials, tiles large and small, thick or thin, which we have cost competitive easy, from 1$50cent to 3$ (30.000 VND to 60.000 VND) per m2, including the labour.
Use
Tile is waterproof, thermal insulation which used for the village, especially for the resort. Because it is as light as baked tile through high – compression process, it used to build houses, apartment building. Light tile is used lightweight aggregates, such as organic, it’s convenient for consumers, which is used in all types of land.
Transfer pricing: contractual agreement
Strong points:
- Light raw materials
- Of fast color (from natural)
- Competitive
3- Project is rural roads by inorganic polymer
Purpose requirement
Viet Nam rural roads required a road that is 3 meters width, 10 centimeters thick. Getting materials in place, sun no dust, rain no swamp, adjacent to the foot bridge. Inorganic composite is a solution beautiful, durable, cheap as expected.
Production method
This is a produce that used to inorganic composite is as a base of modern materials, which taken on material in place from the land issue, sand and stone, to be strong compression of concrete, long – term sustainability.
Equipment
First, materials will be binded together by blending. Then materials are laid, according to suitable thickness. Then additived is watered, compression techniques by hand or roller which compaction makes the loss of water and compressed – prone.
Costs
Including labour, the price change of 1$- 2$/m2 (20.000 – 30.000d).
Uses:
Viet Nam rural road are spacious village roads, clean for pedestrians, in order to motorcyclists and motor away with light, such as tractor or agriculture excavator.
Transfer pricing: the contractual agreement
Strong points
- Materials in place
- Simple additive
- Suitable cost
4- Making fine arts pottery non burned - Cool ceramics
Purpose requirement:
Inorganic is made materials such as decorative style pottery painting, sculptures, statues, ..., but no heating.
Production method
Materials are used clay, finely ground which mixed additives in appropriate ratio and then it is shaped by molding method, indium or compressed, then dried from room temperature to 150 degrees within 4 – 24 hours.
Equipments
Agitating machine, equipment restrain make shape, casting molds …
Costs
Depending on products and materials, costing of 1 kg material is changed from 3cent - 1cent (600 dong to 2000 dong).
Use
- Interior decorations
- Garden decorations
- Gate decorations, way road and a lot of way
Translation cost: contractual agreement
Strong points
- Non burning
- Low cost
- A lot of methods: silicone grout, print grout gypsum, composite grout, restrain, force make shape
- Product has many intricate details
- Products can accept sun or rain
- Control the color scheme
- Many kind of baked. For example, black pottery, red ceramic …
- Product wastage small (<5%).
5. Making method technology polymer cement.
Purpose requirement
Rural roads in coastal areas need roads which use materials binder such as Portland cement, but it is easy to use. Inorganic polymer is an alternative for cement.
Moreover, the construction of the salt water environment, cement have required specific features such as durable sulfate, salinity, an inert gas with tough times. Features of inorganic polymer cement are better than traditional Portland cement.
Product methodProduction process for each bag of 10kg, 20kg and 50kg which have polymerization materials basic clay into cement, that requires polymerization (liquid) comes with the land. There are process such as:
- Handing
- Forming
- Heat treatment
- Finely ground
- Bagging
- additives are made available
Equipment
Granulator, agitator, capper, burning kiln.
Costs
With the above method, the cost per kg is changed from 3cent (600 dong) to 6cent (1200 dong), compared with Portland cement is highly competitive. An inorganic composite needn’t preservation
Use
- Construction: creating an adhesive to completely replace traditional Portland cement. It may apply to the soil, salinity. Concrete is made by Polymer cement, which have durable features of chemical, heat and difficult weather.
- Pottery: creating materials which is used products such as civil pottery, art pottery, ceramic glazes but without firing stages.
- Production of construction materials: polymer cement don’t depend on aggregates. So materials are used to produce building materials no – baked such as construction bricks, tile, decorative ceramic, and many other materials.
- Traffic: polymer cement is applied to make way for durability and high load
- In addition to the common listed above, the applicability of polymer cement can be applied in other areas such as: heat – resistant molds, refractory bricks, environmental treatment (solidification of contaminated waste, radioactive waste), composite can strength, heat resistance (when combined with carbon fiber, fiberglass).
Transfer pricing: the contractual agreement
Strong points
- It’s fast curing, high strength at early (after 4 hours at room temperature, compressive strength from 70 to 100 MPa.
- Acid sustain
- Heat resistant
- Regardless of aggregate, you can use sand, stone powder, ground magazines …
- Reducing environment pollution, contributing causes the greenhouse effect (manufacturing 1 ton of Portland cement tradition means emission into the atmosphere one ton of CO2)
6.Product technology process ferment cool – inorganic polymer blank, prop scratches, refractory, resist acid
Purpose
The process produced coatings for ceramic products conventional concrete, inorganic polymer, concrete from clay and inorganic additives.
Production method
According to the following process
- Collecting soil types
- Heat treatment
- Finely ground
- Additive blending
- Cure in 24 hours
- Packing
Equipment
- Breaker
- Grinder
- Kiln
- Capper
Cost: 1 kg of product change from 10cent - 25cent (2000 – 5000 dong).
Use:
- Blank projects prop scratches
- Blank hand – coloring product
- Environment projection overlay salinity, acidity and acid
- Use to make glue
- Use to decorate pottery, tiles …
Strong points:
- Easy to produce
- Rich material
- Low cost
- High – characteristics
- Strong with times
- And much more
Transfer pricing: the contractual agreement
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