HOLES BRICK PRODUCED WITH THE EXTRUSION COMBINED VACUUM ABSORB MACHINE
1 - Origin of technology
To be improved from Geopolymer and advance composites and ceramics technology of the French of the United States.
2 - Sources of materials
Miscellanous clay, sandy clay, clay from hills, alluvial soils, and mixed materials available: fresh sand, salt sand, stone dust, constructive waste.
3 - The production process
Raw material --> Mixing active additives --> Intermediary storage --> Molding by the extrusion combined vacuum absorb method --> drying at 40 – 80 deg.C during 24 – 48 h --> products.
Continous extruder with vacuum machine (3)
Conveyor bell and control table
The cutting brick machine
products of the 4 holes bricks
4 - Equipments for 8000 – 10.000 pieces/h include
Factory will invest in a production line with capacity of 15 million pieces / year by the extrusion combined vacuum absorb method.
Name of Equipments
- One helical screw kneading machine (1)
- Three raw/fine mills (2)
- One vacuum extruder machine with capacity 8000 – 10000 Pcs/h (3)
- Five the trolleys (4)
- Five conveyor belt (5)
- One the cutting brisk machine (6)
- And some other equipments (7)
5 - Premises used for production
The factory will be built on an area of 2,2 ha for a capacity of 15-20 million / year
- Factory: 200 m2
- drying area: 10.000 m2
- Yard of Material with lean-to: 2.000 m2
- Repository additives: 100 m2
- Continuous drying oven (for raining reason): 200 m2
- Housing for workers: 200 m2
- Yard products: 2.500m2
- Office: 100 m2
6 - Product Features
- The shape and size of the product as a traditional brick (2 holes, 3 holes, 9 holes, and block brick).
- The color depends on the color of materials used.
- Equal quality clay brick walls tradition (compressive strength: 70 – 120kg/Cm2; water absorption: 8 – 14%; Flexual strength: 20 – 34 Kg/Cm2; and very stable in water).
- The product does not use portland cement.
- Price is subject to change to compete with traditional bricks.
7 - Modes of transfer
transfer all of production processes and provide an additive in the production process
a. To explore materials around the factory zone.
b. Analysis, laboratory experiments designed additive categories using each type of land suitable for use as raw materials.
c. Established formula distribution and production processes.
d. Equipment investment advisory and related issues.
8 - The cost of transfer
the contractual agreement. |